Case Study

Explore how our innovative coatings have transformed projects across different industries.

INDO-MIM

INDO-MIM

INDO-MIM, a major player in metal parts manufacturing, needed to coat its newly constructed 100,000-square-foot manufacturing warehouse with a durable epoxy flooring system. The initial plan required five weeks of concrete grinding before applying an industrial-grade epoxy coating. However, Modern Day Concrete discovered the Premera FP1 Fusion Primer during the bidding process and decided to integrate it into the project.

The use of this innovative primer for epoxy applications enabled the team to eliminate the time-consuming grinding process altogether. FP1 Fusion Primer acted as a bonding agent, significantly reducing the labor and project timeline while still ensuring strong adhesion between the epoxy coating and the concrete substrate.

System: The flooring system consisted of Premera FP1 Fusion Primer, which served as the primer for epoxy, followed by Lone Star Industrial Epoxy 100. This combination provided a high-strength bond, ensuring the long-term durability of the epoxy flooring without the need for grinding.

Value Delivered: By utilizing FP1 Fusion Primer, Modern Day Concrete saved an astonishing four weeks on the project timeline. Instead of spending five weeks grinding 100,000 square feet of concrete, the team completed the entire epoxy coating process in just one week. This innovation not only increased their profit margins but also enhanced worker safety by eliminating the need for prolonged exposure to dust and debris. The epoxy floor is now well-bonded and will endure the heavy wear and tear of industrial operations for years to come, showcasing the power of using the right primer for epoxy installations.

Other Case Studies

Hookah Place

Hookah Place

The Hookah Place is a vibrant shisha bar located in Downtown Dubai, renowned for its lively atmosphere and premium offerings. However, its flooring faced significant challenges due to heavy foot traffic, spills, and the damaging effects of hot charcoal. The objective of this project was to enhance the durability and aesthetic appeal of the flooring while ensuring ease of maintenance.

Challenges:

  • Stains and Spills:

    Frequent spills from beverages and food created unsightly stains on the flooring, detracting from the bar’s overall ambiance.
  • Heat Damage:

    The use of charcoal for shisha posed a risk of burn marks and surface damage, leading to a deteriorating appearance over time.
  • Heavy Foot Traffic:

    The bustling nature of the establishment resulted in wear and tear on the floors, requiring a solution that could withstand constant use.
  • Difficult Maintenance:

    The existing flooring material was challenging to clean, causing inconvenience for the staff and affecting the hygiene of the space.
  • Aesthetic Consistency:

    The need to maintain a stylish and inviting atmosphere while addressing the practical flooring issues.

Solution:

Premera’s T2 MCM was applied as a high-performance protective coating to the microtopping flooring in the Hookah Place. This innovative solution was specifically designed to tackle the unique challenges faced by hospitality spaces.

Key Features of T2 MCM:

  • Heat Resistance:

    T2 MCM creates a heat-resistant barrier that protects the floor from burn marks caused by hot charcoal.
  • Stain and Spill Resistance:

    The coating effectively prevents stains from spills, making the flooring easy to clean and maintain.
  • Durability:

    Engineered to withstand heavy foot traffic, T2 MCM enhances the lifespan of the flooring, keeping it looking new for longer.
  • Low Maintenance:

    The easy-to-clean surface allows staff to maintain high hygiene standards with minimal effort.
  • Aesthetic Appeal:

    T2 MCM enhances the overall look of the flooring, ensuring it complements the stylish design of the bar.

Results:

After the application of Premera’s T2 MCM, the Hookah Place experienced a significant transformation in its flooring:

  • Improved Cleanliness:

    Staff reported that spills are easily wiped away, leading to a cleaner and more inviting atmosphere for guests.
  • Enhanced Durability:

    The flooring has shown resilience against the daily wear and tear of a busy shisha bar.
  • No More Burn Marks:

    The heat-resistant properties of T2 MCM have effectively eliminated burn marks from hot charcoal, preserving the floor’s integrity.
  • Positive Feedback:

    The bar manager noted a marked improvement in the overall appearance and maintenance of the flooring, contributing to a more enjoyable guest experience.

“The floors were once a hassle to keep clean, but since we applied Premera’s T2 MCM, they’re so much easier to manage. We’ve seen a significant difference in how the space looks and feels. Our guests love it!” — General Manager of Hookah Place.

The Hookah Place project showcases the effectiveness of Premera’s T2 MCM in solving real-world flooring challenges in the hospitality industry. By enhancing durability, improving cleanliness, and maintaining aesthetic appeal, T2 MCM has proven to be an invaluable solution for the vibrant shisha bar, ensuring it remains a popular destination for guests.

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Airstream

Airstream

Airstream, renowned for its iconic travel trailers, required a clear coating solution for its polished aluminum components. The key challenges included maintaining the sleek, polished appearance of the aluminum while providing robust protection against corrosion. The coating needed to be applied directly to the polished surface without the use of an adhesion promoter or primer. Additionally, the solution had to cure quickly to fit Airstream’s tight production schedules, allowing for efficient turnaround times without compromising the quality of the finish.

System:
Premera Coatings addressed Airstream’s requirements with the T2 MCM system, designed for direct application to polished substrates. The process began with meticulous polishing and cleaning of the aluminum parts to ensure a pristine surface. Premera T2 MCM was then applied directly to the polished aluminum, bypassing the need for any additional primers or adhesion promoters. This product is known for its excellent adhesion to smooth surfaces and its thin, even application. To accommodate Airstream’s production timelines, the coating was force cured, allowing the parts to meet the tight deadlines set by the production schedule.

Value Delivered:
The application of Premera T2 MCM provided Airstream with a highly effective coating solution that met all their specifications. The thin film application of T2 MCM preserved the polished appearance of the aluminum while delivering exceptional anti-corrosion protection. The direct application capability of the coating streamlined the process by eliminating the need for additional preparatory steps, thus optimizing production efficiency. The force curing of the coating ensured that production schedules were met, minimizing downtime and maintaining the high quality of the finish. Over the past eight years, T2 MCM has been used on thousands of Airstream vehicles, consistently proving its reliability and effectiveness. The successful implementation of this coating has reinforced Airstream’s commitment to quality and innovation, supporting their reputation in the luxury travel trailer market.

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San-Francisco-Jazz-Center

San Francisco Jazz Center

The San Francisco Jazz Center faced significant maintenance challenges due to the high cost and labor involved in cleaning and maintaining their floors. The facility required a solution that would reduce maintenance time and costs while providing a durable finish.

System:
Premera Coatings implemented the Quick Seal & Enhance system with T2 MCM Top Coat. This combination reduced cleaning time and eliminated the need for regular stripping and waxing.

Value Delivered:
The Quick Seal & Enhance system with T2 MCM drastically reduced maintenance time from 10 hours a day to just 2 hours. The elimination of stripping and waxing resulted in a significant drop in monthly maintenance costs. The return on investment was achieved in less than two months, and the coating has continued to perform well without requiring re-coating, resulting in substantial long-term savings.

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