Case Study

A contractor in Idaho, specializing in resinous flooring systems, won a bid to polish 7,000 square feet of concrete floors. Despite their lack of experience in polished concrete installations, they were drawn to the Premera Crystal System for its promise of simplifying the concrete polishing process. The project required polishing the surface to a 1,500-grit finish, a task that typically requires extensive labor and expertise.

The Premera Crystal System, which includes a densifier and protective coating, offered the contractor a one-step polishing solution. This system streamlined the entire process, eliminating the need for multiple grinding passes and reducing labor time without sacrificing the quality of the finished product.

System:
The system comprised the Premera Crystal Densifier and Crystal Guard, both designed to work synergistically to harden and protect polished concrete floors. The sol-gel technology within the Crystal Guard allowed for a high-gloss finish that would be durable and easy to maintain.

Value Delivered:
For a 7,000-square-foot job that would typically take five days for an experienced team, the contractor completed the work in just two days thanks to the Premera Crystal System. This not only reduced labor costs but also provided the client with a polished concrete floor that was both aesthetically pleasing and durable. The successful completion of this project has opened new opportunities for the contractor in the polished concrete market.

The Premera Crystal System exemplifies the benefits of innovative concrete solutions, from the initial concrete sealer to the final polish, making polished concrete flooring accessible even for less-experienced contractors.

INDO-MIM, a major player in metal parts manufacturing, needed to coat its newly constructed 100,000-square-foot manufacturing warehouse with a durable epoxy flooring system. The initial plan required five weeks of concrete grinding before applying an industrial-grade epoxy coating. However, Modern Day Concrete discovered the Premera FP1 Fusion Primer during the bidding process and decided to integrate it into the project.

The use of this innovative primer for epoxy applications enabled the team to eliminate the time-consuming grinding process altogether. FP1 Fusion Primer acted as a bonding agent, significantly reducing the labor and project timeline while still ensuring strong adhesion between the epoxy coating and the concrete substrate.

System:
The flooring system consisted of Premera FP1 Fusion Primer, which served as the primer for epoxy, followed by Lone Star Industrial Epoxy 100. This combination provided a high-strength bond, ensuring the long-term durability of the epoxy flooring without the need for grinding.

Value Delivered:
By utilizing FP1 Fusion Primer, Modern Day Concrete saved an astonishing four weeks on the project timeline. Instead of spending five weeks grinding 100,000 square feet of concrete, the team completed the entire epoxy coating process in just one week. This innovation not only increased their profit margins but also enhanced worker safety by eliminating the need for prolonged exposure to dust and debris. The epoxy floor is now well-bonded and will endure the heavy wear and tear of industrial operations for years to come, showcasing the power of using the right primer for epoxy installations.

Elringklinger, a prominent manufacturer of auto parts, established a new manufacturing plant in San Antonio, TX, in 2022. The plant’s vast concrete floors needed a protective solution that could withstand a variety of industrial hazards, including high process temperatures, hot tire pickup, harsh chemicals, and leaks from forklift batteries. Given the intensity of the working environment, the protection system had to be robust, durable, and easy to maintain.

After evaluating several protective options, the Premera T2 MCM system was chosen for its ability to handle these demanding conditions. This concrete sealer offers superior resistance to heat, chemicals, and wear, making it an ideal choice for manufacturing spaces. Moreover, its application as a spray-down coating simplified the installation process, reducing labor time and costs.

System:
The Premera T2 MCM system was deployed across 100,000 square feet of manufacturing space. This system’s self-leveling and industrial-grade characteristics provided the necessary durability while enhancing the appearance of the concrete floors.

Value Delivered:
Premera T2 MCM proved to be an industrial-grade solution that combined performance with ease of application. The single-component, spray-down system required no backrolling, allowing the installation team to cover 100,000 square feet efficiently. As a result, Elringklinger’s floors are now protected from various hazards, ensuring long-term durability. The seamless application not only saved time but also provided a polished, professional finish, enhancing the overall aesthetic of the facility.

In celebration of the 75th anniversary of the Golden Gate Bridge, a full repainting was undertaken, a project both monumental and essential to maintain the bridge’s iconic status. However, the Golden Gate Bridge Authority faced an additional challenge: the need to protect high-traffic, high-visibility areas from oxidation and graffiti. Given that these areas—primarily the bottom 12 feet of the bridge towers around the walkways—are frequented by pedestrians, it was crucial to find a solution that not only preserved the aesthetic appeal but also resisted environmental wear and tear.

After evaluating several options, the Premera T2 MCM coating was selected for its exceptional anti-oxidative properties. This multi-component system not only provides a durable, clear protective layer but also acts as a formidable barrier against graffiti, thus preventing the need for constant repainting.

System:
The coating system applied was Premera T2 MCM, known for its high-performance clear coat formulation, designed to extend the longevity of surfaces exposed to harsh environmental conditions. In particular, it offers advanced protection against oxidation, graffiti, and other forms of surface degradation.

Value Delivered:
More than eight years post-application, the Premera T2 MCM system has exceeded expectations, significantly reducing the oxidation on the coated areas. The Golden Gate Bridge Authority is now evaluating the option to expand the use of Premera T2 MCM across more extensive portions of the bridge, potentially extending the repaint cycle from a continuous schedule to a 10-year interval. The long-term durability of Premera T2 MCM has not only minimized maintenance costs but also ensured the preservation of this world-renowned landmark.